We are one of the leading manufacturers of CLC foam concrete equipments, and have exported to many countries around the world. We can supply machines as part of a production line, or complete turn-key manufacturing plants.
SMALL CLC BLOCKS PLANT WITH CAPACITY OF 10M3/DAY
We can design and install lightweight concrete Block Production plant (CLC plant) with the capacity from 10 to 20m3/day. This CLC block plant is suitable for the small manufacturing facility, rural or urban manufacturing facility, or for a construction company serving small areas.
The small and compact plant is designed for the production of CLC blocks from the following materials: cement/ fly ash, sand, water, foam. The producer may add the concrete additive.
Advantages of small CLC plant:
- No need for large space, saving investment costs, high efficiency
- Compact design, easy to operate and maintain, good energy consumption, environmental protection.
- Modular design, high mobility, easy to assemble and disassemble to transport as the factory has a modular design.
- Easy to increase capacity when required by adding more molds and cutting machines
- Produce high-quality bricks with no sticky residue (unlike when using battery molds), hence easier to handle
For 1m3 of bricks weighing 850kg/m3, materials needed include:
- Cement PC40: 330 - 350kg
- Sand: 430-450kg
- Water: 200 liters
- Concrete foaming agent: 0.65 - 0.7kg
Clc blocks manufacturing process
Step 1: Lightweight concrete is mixed in MasterMix mixing machine (capacity 0.5m3)
Step 2: Lightweight concrete mortar is poured into molds and cast into one large blocks (size 2400x500x200mm)
Step 3: After 3 hours, use MiniCutter cutting machine to cut molds into bricks (size 100x200x500mm)
Step 4: Cure bricks by spraying water in the curing area for 3 weeks. After this time bricks can be provided to construction sites.
Equipment needed for production line
MasterMix concrete mixer
With foam generator, pump & PLC system integrated.
MiniCutter concrete cutting machine
Small and compact cutting machine
Size 2400x500x200mm. Other sizes available
Concrete foaming agent
Our Foaming Agent is highly concentrated, highly efficient, with low dosage
Capacity 3Hp, working pressure 7kg/cm2, Volume 120 liters
Size: 4x400m, for moving sand and cement to the mixer
Mortar pouring cart
Capacity 0.3m3, with 2 lateral gates for easy pouring of concrete into molds